INCINERATOR (WASTE INCINERATOR)

Designed to burn disposables that can and should be destroyed on-site. Theses wastes include infectious and contaminated “red bag.” Surgical dressings, plastic test devices and other wastes

Fast, complete, efficient waste disposal

Dual chamber combustion, Chambers insulated and lined with high temperature refractory. Programmable digital temperature controls, temperature indicators and charge recorder. Modulating control for fuel and air lowers fuel consumption.

Minimum installation and start up time

Aluminized steel jacket lined with refractory and firebrick. Monitors recorders and other accessory equipment should be available.

Charging system:

• Vertical charge door on primary chamber.
• Pneumatic or hydraulic ram charging system.
• Auto shut down of the door after charging.
• Primary and secondary chamber temperature displayed and recorded (optional)

Charging rate:

• Up to 100kgs per hour of waste or red bag waste rated at 2200 BTU’s per kg.

Fuel:-         Natural Gas

Capacity (Cubic Mtr):   1.65M3 or more

Ave Capacity:      100kg per hour

Secondary Chamber Capacity (CubicMtr) :3.88 or more

Length (mm):      1880 or better

Width (mm):       1280 or better

Height Incl. Flue (mm):         7700 or better

Ash Door Opening (mm):   475×900 or better

Min. Operating temperature:         90 degree centigrade

Max, Operating Temperature:       1350 degree centigrade

Residency time in Second Chamber:       2 sec

Temperature Monitoring: Both for primary and secondary chambers.

Loading SystemManual/semi-automatic

Waste destruction efficiency:> 90% by weight

Filter: Ceramic or other equivalent filters in order to reduce the induction of hazardous air pollutants, particulates, co,dioxin/furane into the atmosphere.

De ashing system: Manual/semi-automatic.

The System must be quoted complete with:-

• Plumbing
• Electrical panels
• Civil works
• Waste collection Trolleys

Finish/ Paint:-

High Quality heat resistant, two layers high-grade epoxy Paint coating.

Installed Power (Electric Voltage): 440V/ 50 Hz

Waste Management Equipment must have ;

Mobile loading trolley: 06 No’s – For transportation of hospital waste from wards to incinerator site/ room, Opening from the top.

WASTE BINS MOBILE: 06 No’s-Made of Plastic, in blue color with a cover flap.

Plastic Bags:       2000 no’s each in Red and Yellow color.

Heavy Duty Gloves Pairs: For Waste handling staff-06 Pairs

Long Shoes Pairs:         For waste handling – 06 Pairs.

Make: UK, Europe, USA, Japan

Chamber Double Incinerator:

Burning Rate      10 kg per hour (for two incinerators)

Burning Rate     20 kg per hour (for three incinerators)

Loading   Method   Manual

No of Burners   Single for 10 kg/hour and Double for 20 kg per hour

Fuel                    Diesel and Natural Gas

Warm Up Time    Not more than 20 minutes

Temperature controller   Digital

Power Supply      Single Phase 220V

Chimney Height    20 feet from ground level

Wet and Dry Scrubbers   Optional

Gasified incineration for burning medical

wastes.

Fuel type: Natural Gas

Burning Capability:

–   30-50 kg/time

–   Daily 3-6 times

Incinerator size: max 2000x1200x3200 mm

Burning room volume:

–   Gasification room max 0.7 m3,

–   Secondary burning room max 0.5 m3，

Size of the filling entrance: max 650×850 mm

Air blower: max 0,5 kW

Combustion-support combustion machines:

–   Power max 0,2 kW

Re-burning machine: Power max 0,2 kW Voltage: 220V / 380V

Weight: max 5000 kg

User Manual Language: English

Incinerator to burn nearly 10ton(10,000kg) of tobacco waste dust) from a tobacco processing plant.

Requirements:

1. Incinerator system complete with scrubber, pollution control system, water system, loading system, ash removing system and if anything more option is available. we have to burn 10000kgs/day, We work 8 hours a day, so your incinerator should have capacity to burn atleast 1400 or 1500kg/hr of waste.

supply 02 primary combustion chamber, and continuation feeding or alternately. each primary combustion volume is 4.0 M3, total 8 m3.

2. With complete system specification, power, water fuel requirements.

3. Space requirements & floor plan

4. Pre-installation requirements. Space, power, water, drainage system etc

5. Fuel type” diesel or gas?

6. All options available.

8. You have to send your technical team for installation, user training, maintenance training for end user technicians.

9. Maintenance schedule—what has to be done, daily, weekly, quarterly, half yearly, annually.

10. What are the replacement items during one year.

11. Your system should meet all local & international standards with respect to handle of tobacco dust before feeding to incinerator, gas emission, waste water discharge to public drain system, ass disposal etc.

12. End used will send this dust to incinerator plant in bags of 300kg each, so we are expecting 35 bags of 300kg each per day, 7 days a week.

13. How many engineers or technicians you will send for installation, how many people, what machines & tools you want us to mobilize to facilitate your people to do the installation. how many days installation & training will take.

14. What will be your charges for installation visit.

15. If you have some picture of such big installations, references(within this region is helpful if you have), you can provide us.

Technical Specifications

3. Pre-assembled, containerized type

—yes, do not included chimney installation.

1. Burning rate: 100 – 120kg / hour

—yes

1. Minimum operating temperature: 8500c (Primary combustion)

—800-1000 degree

1. Maximum operating temperature: 14500c (afterburner chamber)

—1000-1200 degree

1. Secondary Burning capacity: Compulsory.

—yes

1. Density insulation: 20 mm high

—50mm

1. Refractory casting: minimum 65mm

—110mm

1. Heavy duty refracting lining to withstand 15000c

—1450 degree

3. Average burn out time: maximum 3.0 hrs

—yes

1. Fuel type: fuel oil (diesel)

—yes

7. Fuel consumption in L/hr: 7.5 to 9

—average 16.6liter/Hr.

1. Residency time in secondary chamber: 2 secs.

—yes

3. Residue ash post 100kg Max 3.8 kg

—yes

1. Installation period Maximum 7days.

—yes

Capacity UPTO 20 kg/hr
Size: 940 x860x2700 mm
Material: STAINLESS STEEL STACK, REFRACTORY CONCRETE LINING SPECIAL INSULATION MATERIAL
With burner: 15 – 20 KW
Temperature: PRIMARY CHAMBER = 800°C AND SECONDARY CHAMBER = 850 – 1200° C
Sufficient heat generation for secure and complete combustion 600-800 °C in the first chamber and >1000 °C in the second chamber
Easy transportation on standard EURO-pallets
Constructed in a modular fashion easy on-site movement and assembly with a minimum of equipment and technical skills;
For the destruction of problematic waste like sharps, amputates and body parts, wet or moist matter;
Off-gas quality: moderate smoke emissions during one quarter of the total incineration time; no visible emission during three quarters. AS PER INTERNATIONAL STANDARDS
The remaining ash approximately 5-10% in weight and below 1% in volume of the original waste AS PER INTERNATIONAL STANDARDS
Chimney height at least 5 m above the incinerator 5m ABOVE FROM THE GROUND
Temperature resistance of the lining at least 1,200 °C

Carburant Diesel
Capacité (M3) 1.18
Ave Capacity 750 kg
Consommation (l/h) 6
Dimension externes
Longueur (mm) 3110
Largeur (mm) 1800
Hauteur (mm) 3300
Ouverture Porte 770×2000
Dimension internes
Longueur (mm) 2100
Largeur (mm) 700
Hauteur (mm) 800
Opération
Minimum température d’opération 950
Maximum température d’opération 1320
Température de suivi oui
Thermostat oui
Ventilateur oui
Chambre de combustion secondaire secs
garantie minimum 12 mois