Gasified incineration for burning medical wastes.

Fuel type: Natural Gas
Burning Capability:
–     30-50 kg/time
–     Daily 3-6 times

Incinerator size:  max 2000x1200x3200 mm
Burning room volume:
–     Gasification room max 0.7 m3,
–     Secondary burning room max 0.5 m3，

Size of the filling entrance: max 650×850 mm
Air blower: max 0,5 kW
Combustion-support combustion machines:
–     Power max 0,2 kW
INCINERATOR (WASTE INCINERATOR)
Designed to burn disposables that can and should be destroyed on-site. Theses wastes include infectious and contaminated “red bag.” Surgical dressings, plastic test devices and other wastes
Fast, complete, efficient waste disposal
Dual chamber combustion, Chambers insulated and lined with high temperature refractory. Programmable digital temperature controls, temperature indicators and charge recorder. Modulating control for fuel and air lowers fuel consumption.
Minimum installation and start up time
Aluminized steel jacket lined with refractory and firebrick. Monitors recorders and other accessory equipment should be available.
Charging system:
•    Vertical charge door on primary chamber.
•    Pneumatic or hydraulic ram charging system.
•    Auto shut down of the door after charging.
•    Primary and secondary chamber temperature displayed and recorded (optional)
Charging rate:
•    Up to 100kgs per hour of waste or red bag waste rated at 2200 BTU’s per kg.
Fuel:-     Natural Gas
Capacity (Cubic Mtr):    1.65M3 or more
Ave Capacity:    100kg per hour
Secondary Chamber Capacity (CubicMtr) :3.88 or more
Length (mm):    1880 or better
Width (mm):    1280 or better
Height Incl. Flue (mm):    7700 or better
Ash  Door Opening (mm):    475×900 or better
Min. Operating temperature:    90 degree centigrade
Max, Operating Temperature:    1350 degree centigrade
Residency time in Second Chamber:    2 sec
Temperature Monitoring: Both for primary and secondary chambers.
Loading SystemManual/semi-automatic
Waste destruction efficiency:> 90% by weight
Filter: Ceramic or other equivalent filters in order to reduce the induction of hazardous air pollutants, particulates, co,dioxin/furane into the atmosphere.
De ashing system: Manual/semi-automatic.
The System must be quoted complete with:-
•    Plumbing
•    Electrical panels
•    Civil works
•    Waste collection Trolleys
Re-burning machine: Power max 0,2 kW Voltage: 220V / 380V
Weight: max 5000 kg

Load Capacity minimum:  1500 kg
Burner fuel type:  Diesel
Burner fuel rate max.:   20-25 Liter diesel/ per hour
Burners minimum: 3
Burning rate minimum: 200-300kg/per hour
Furnace bar area minimum: 2 м3
Fuel tank capacity minimum: 300L
Main chamber burning temperature min. 1100 0C
Afterburner chamber burning temperature min.  1300 0C
Power supply 220V
Incinerator items and electrical appliances should be weather proof
and humidity resistant within the range of 30-90 %
Incinerator should be compliant to the environmental protection rules
in accordance to national legislation
Maximum dimensions – Length – 5m, width – 3.5m, height – 5m.Medical and Biological wastage.
3.1              Main unit
3.1.1
Application      For incineration, general and pathological
3.1.2                                            Capacity       100 – 120 kg/h burn rate
3.1.3
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
3.1.4         Operating time                   Minimum 8 hours daily
3.1.5          Operating temperature        From 850 0C to 1200 0C, Automatic controlled
3.1.6          Residual Ash                       5 to 10%
3.2     Primary Chamber
3.2.1
Construction    Constructed from heavy duty mild or aluminized  steel
Or equal and approved equivalent
3.2.2
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
3.2.3
Internal Construction           Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material
3.2.4
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
3.2.5          Door Lock                             Automatic, Electric type
3.2.6
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
3.2.7                                    Gratings       Provided
3.2.8                                            Loading    Manual loading of waste
3.2.9           Primary Burner                           Fully automatic, with fuel, temperature and speed  controls with ignition system  flame detector                                                         Air fan Complete with safety features, flame failure                                                                    Diesel fired fuel injector type
Flange mounted
3.2.10    Blower      Provided.  3 phase for supplying excess combustion air through the distribution system with speed control system
3.2.11    Temperature    Minimum exit 850 0C
3.2.12                               Observation port    To be provided with protective glass type
3.3    Secondary chamber
3.3.1
Construction    Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
3.3.2                                            Insulation    Refractory material lining
3.3.3             Combustion Temperatures      Above 850 0C, controlled electronically
3.3.4             Gas residue or retention time                                              > 2 second at minimum 850 0C
3.3.5    Secondary Burner    Provided,
Diesel fired,
Fully automatic, with fuel, temperature and speed controls
With ignition system
Flame detector
Air fan
Complete with safety features, flame failure
Diesel fired fuel injector type
Flange mounted
3.3.6    Ejector    Provided, Venturi type, for cooling the flue gases
3.3.7
Combustion Air Fan                      Provided for supplying combustion and creating a
negative drift and turbulences with variable speed control
3.3.8                                         Temperature    Maximum  1600 0C
3.4       Chimney
3.4.1
Construction    Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent
Refractory material lining
3.4.2                                                    Length    10 m above ground
3.4.3                                                        Bore    about 350mm diameter
3.4.4            Discharge temperatures             About 850 0C
3.4.5                                            Emissions    To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
3.5.1    Control unit                                           Fully automatic with microprocessor based control
unit (PLC) automating all operations of the incinerator
Capable of monitoring all incinerator parameters
With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and second chambers , turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
3.5.2    Isolator switch                                  Supply and install isolator switch 100A, 3 phase, 415V, 50Hz, for the incinerator unit , including all necessary cables 10m
3.5.3
Distribution Board           Supply and install distribution board 100 A, 3 phase 415V, 50Hz, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
3.5.4
Wiring       Make provisions for wiring the isolator switch,
Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.
Working length 20m.
Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
3.6    Fuel System
3.6.1          Fuel Tank                                            Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Tank capacity, 500 liters, constructed from preferable
suitable metallic material or high temperature
resistance material
Fuel type    Diesel
3.6.2
Fuel Lines                                       Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.  Working length , 20m
Fuel pipe material    Special copper pipes or similar and approved materials
4. Physical characteristics
4.1              Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions    About 2.5 x 2.8m (WxD)
5.  Operating environment
5.1              Power Requirements                      415V, A/C 50Hz, Three phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6             Accessories
6.1             Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
7. Spare parts
7.1                                                      Burner        1 set
7.2              Fuel Filters                                         6 sets
7.3
All other spare parts                 required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
8.2
Manufacturing standards               Environmental Management and Coordination Act, 1999
Legal Notice No.121 of 29th September 1999 on                                                                         waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
9.1                                                         Available    Should be available locally
9.2           Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
10.1                                                        KEMSA    For inspection and verification
10.2
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
11    Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
12    Installation and testing    Complete installation and setup of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
13            Training
13.1
User training                                           On site user training on operation and daily up keep
13.2
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
14    Technical Documentations
14.1         User manuals                                          2 sets
14.2         Service manuals                                     2 sets
14.3                                                     Drawings    2 sets
15        Commissioning
15.1    Testing and Commissioning of the machine to the satisfaction of the user
16    Warranty
16.1                                                  Equipment      Minimum of one year after commissioning on all parts.
16.2       Equipment system                                     Nil
17.    Maintenance contract
17.2         Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

Capacity per day around 8-10 kg wastage/day.·         Which product do you offer, only incinerator or also compactor, shredder machine, any other equipment related to waste treatment ?

·         For the incinerator, can you propose (and of so please send us specs and price) incinerator for 25 kg/hr, 50 Kg / hr, 100 kg / hr, 200 kg / hr ? what is your minimum and maximum size available ?

·         As we are not so experience in incineration process, can you tell us which type of waste can go into the incinerator and still respecting international environmental regulation ?

·         Do you equipped your incinerator with filters ? if so which one and they are following which standard ?

·         Can you supply exhaust pipe from incinerator to the roof, and then whirly bird to avoid the rain water to go into the pipe ?

·         When we install an incinerator within a building, what are the distance to observe between equipment and wall and roof (as we need to supply also the building to house the incinerator )

Main unit
Application    For incineration, general and pathological
Capacity      50 – 60 kg/h burn rate
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time                   Minimum 8 hours daily
Operating temperature        From 850 0C to 1200 0C, Automatic controlled
Residual Ash                       5 to 10%
3.2     Primary Chamber
Construction    Constructed from heavy duty mild or aluminized  steel Or
equal and approved equivalent
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction           Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock                             Automatic, Electric type
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
Gratings      Provided
Loading    Manual loading of waste
Primary Burner                           Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure,  Diesel fired fuel injector type and Flange mounted
Blower    Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature    Minimum exit 850 0C
Observation port    To be provided with protective glass type
3.3       Secondary chamber
Construction      Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation    Refractory material lining
Combustion Temperatures           Above 850 0C, controlled electronically
Gas residue or retention Time          > 2 second at minimum 850 0C
Secondary Burner                       Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system,                                                                  Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type.                                                                  Flange mounted
Ejector    Provided, Venturi type, for cooling the flue gases
Combustion Air Fan    Provided for supplying combustion and creating a negative drift and turbulences
Temperature    Maximum  1600 0C
3.4       Chimney
Construction      Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent                                                                 Refractory material lining
Length    10 m above ground
Bore    about 350mm diameter
Discharge temperatures             About 850 0C
Emissions      To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
Control unit                                    Fully automatic with microprocessor based control                                                                      unit (PLC) automating all operations of the                                                                      incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
Isolator switch                                  Supply and install isolator switch 240V, 100A for the                                                                    incinerator unit, including all necessary cables 10m
Distribution Board    Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
Wiring    Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.                                                                       Working length 20m.  Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System                                       Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank                                            Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type    Diesel
Fuel Lines                                           Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar                                                                        and approved materials
4             Physical characteristics
Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions      About 1.2 x 2.2m (WxD)
5  Operating environment
Power Requirements                       240V,A/C 50Hz, single phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6. Accessories
Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
Spare parts
Burner    1 set
Fuel Filters                                         6 sets
All other spare parts                   required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
Manufacturing standards               NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
Available    Should be available locally
Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
KEMSA    For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing    Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training                                           On site user training on operation and daily up keep
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals                                          2 sets
Service manuals                                     2 sets
Drawings    2 sets
15        Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment      Minimum of one year after commissioning on all parts.
Equipment system                                     Nil
17.    Maintenance contract
Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

incinerate mainly pharmaceuticals ( all types of dosage forms … syrups, tablets, injectables ) medical consummabables, and also biological fluids …
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory

1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer’s name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.

3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer’s written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.

•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.

•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
– capacity: 300-400 kg/hour
– Fuel syetem: Dual fuel( both oil and gas)

BIOHAZARD DISPOSAL: CONTAINER

GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.

TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius

an animal cremator for our business in malaysia.currently we are doing individual private cremation and mass cremation for pets as well as medical waste.an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.Incinerator Specification

S. No.
Description

1
Feeding Capacity
100 Kg.

2
Burning Capacity
50 Kg. / Hour

3
Feed Mode
Manual

4
Fuel
Diesel Oil

5
Incinerator Type
Dual Combustion Chamber with Built in Smoke Filter ( Dry Scrubber )

6
Chimney Material
Non Corrosive / Corrosion Resistant Preferably Stainless for longer Life (Height 5-7 Meter)

7
Burners
High Quality European CE Certified Oil Burner

8
Control Panel
Standard PLC Control Panel

9
Power Supply
220/380 Volt Ac 50 Hz.

10
Oil Tank Capacity
200~~ 300 Litre

11
Burning Chamber
Fire Brick, Refractoy Brick, Concrete

an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process. We are however  open to suggestions on the issue of the rotary kiln solution as you may have other solutions available.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.We are looking for incinerator to incinerate biohazard waste of our microbiology lab. Our daily waste production is upto 20 Kg maximum and incinerator will be required on weekly basis that is 1 or 2 times a week so you are therefore requested to kindly suggest the appropriate incinerator for our lab which shall be cost effective for us regarding purchasing and maintenance cost.